Hort America's Hydroponic Highlights

Friday, August 17, 2012

Hydroponic Fodder Trial


With drought affecting much of the United States I was reminded of a method to produce fresh feed for livestock with minimal input: hydroponic fodder.  Hydroponic fodder production is simply that, growing livestock feed (barley, oats, clover, alfalfa etc.) hydroponically.  Generally speaking, production time of hydroponic fodder is rapid.  Barley for example can be ready to harvest in as little as 7 days!  A grower can expect approximately seven pounds of fodder for every one pound of barley seed. Possible additional benefits of hydroponic fodder include higher meat and milk production and better heat cycles.  So, the Hort Americas Research Division set out to grow barley seed under LEDs in a recirculating hydroponic system. Johnny’s Selected Seeds has a wide selection of seed.  Johnny’s has organic barley seed available in a variety of bag sizes.  We selected two, 5 lb bags for just under $9.75 per bag.  Fifty pound bags are also available.  There are other bulk seed suppliers and we will continue to compare product and pricing.
Barley seed in propagation trays.

Upon receipt, the seed was poured into the propagation trays at a depth of approximately 1/2”.  The drainage holes were plugged and the seed was submerged in water for 24 hr.  After 24 hr. the water was drained from the trays and discarded.  After draining the water, a half-strength nutrient solution was prepared using Kimitec brand fertilizer (see below).  Lighting was initiated at Day 1 using GreenPower LED Deep Red / Blue 120 Production Modules (DRB 120).  The DRB 120s were placed over the center of each tray at 12” above the table.  A Li-Cor quantum sensor and meter (LI-205A) was used to measure instantaneous light intensity.  Light intensity was approximately 70 µmol·m-2·s-1 and photoperiod was 18 hr.  This produced a DLI of approximately 4 to 5 mol·d-1.  To maintain adequate moisture and provide nutrition, the seeds were irrigated every two hours for 5 minutes.  Radicles were visible at Day 1.  After two days root formation was obvious.  At Day 3 coleoptiles began to form and a full strength nutrient solution was applied to the plants.  By Day 4, the coleoptiles appeared to double in length and the first leaves were visible.  At Day 5, leaves continued to grow and the root mat was well developed. Plants appeared to be ready by Day 6, but we decided to continue growing the barley for 7 full days before harvesting.  On Day 8 the fodder was harvested and delivered to a local goat farm within 40 minutes.  We want to thank Katherine of Harrison Farm for expressing interest in this trial and for allowing us to bring the fodder to her goats.

So in summary:
  • Day 0:
    • Seed poured directly into hydroponic propagation trays at a depth of ½”.
    • Seed soaked in water for 24 hr.
  • Day 1:
    • Drained/discarded the water from the trays after 24 hr.
    • Began irrigating with a half-strength nutrient solution every 2 hours for 5 minutes:
      • 2 ml of Espartan per gallon of water
      • 2 ml of Amifort per gallon of water
      • 6 ml of Caos per gallon of water
      • 3 ml of Tundamix per gallon of water
      • 0.5 tsp of MgSO4 per gallon
    • Lighting provided to seeds via DRB 120s
    • One DRB 120 was placed 12” above the center of each propagation tray (three total).
      • Light intensity was approximately 70 µmol·m-2·s-1. 
      • Photoperiod was 18 hr.
      • DLI was between approximately 4 to 5 mol·d-1.
      • Energy consumption per DRB 120 is 35 Watts
        •  Daily energy consumption = 1.89 kW per day
        • Total energy consumption (7 days) =  12.23 kW
        • Local electrical rate = $0.08 USD per kWh
          • Daily lighting cost = $0.15 USD per day
  • Day 2:
    • Continued irrigation and lighting protocol
  • Day 3:
    • Nutrient solution was increased to full strength:
      • 4 ml of Espartan per gallon of water
      • 6 ml of Bombardier per gallon of water
      • 13 ml of Caos per gallon of water
      • 6 ml of Tundamix per gallon of water
      • 1 tsp of MgSO4 per gallon
  • Day 4 through 7:
    • Continued irrigation and lighting protocol
  • Day 8:
    • The fodder was harvested and delivered to a local livestock farmer within 40 minutes.
NOTE: Nutrient regimen was a trial. Basically, we used  recommended Kimitec fertilizer rates per gallon for coco slab growing and applied it via a completely soilless, recirculating system.  We will continue to adjust the nutrition and should we conduct tissue analysis, we will post the results.  We have selected to postpone the discussion comparing the cost per ton of hydroponic fodder versus cost per ton of hay/grain.  To be continued...
Keep growing and make it a great day!
Cheers,
Dr. B.

Day 1 - radicle emergence
Day 2 - root formation

Day 3 - coleoptile formation

Day 4 - coleoptile and first leaf formation

Day 4 - coleoptile and first leaf formation

Day 4 - barley under LEDs

Day 5 - root formation

Day 6 - first leaf well developed

Day 7 - ready to harvest

Day 8 - harvested and delivered = happy goats!

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6 comments:

  1. At the very first I would like to tell that the images you have been distributed over here of radicle emergency (day 1 to 8), are looking very awesome. After seen these images and read the whole content I am also considering to grow Hydroponic Deacyed plant material Test at house. indoor growing

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  2. It is very helpful tips for me. I defiantly use your tips in my work. Thank you for nice tips.
    Hydroponics

    ReplyDelete
  3. Your blogs are totally worth giving time and energy.
    hydroponic systems

    ReplyDelete
  4. Helpful tips and advice, this is a good chance to grow food and feed in face of drought.

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  5. I just planted my first tray of fodder in my new system. I use DRB150s mounted 22" above the trays. Trays are 10" wide by 12' long with 3 trays per row, 3 levels for 9 trays total; 1 row of lights mounted over the center trays; 2 DRB150s per row. Since I'm using field barley, I wash the barley in a 5 gal bucket to remove the dirt and non seed stuff (floats to the top) then soak it in a light bleach solution to kill mold and sanitize the seed coats. After 24hrs I load the seeds into the trays. First Radicles emerged < 12 hrs later. Trays are a closed NFT system using clean water without any added nutrients.

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  6. very nice information and tech. this would be very helpful for the Medical practitioner here who are involved in Wheat grass theory.

    ReplyDelete